G K Auto

Product Capability | Manufacturing Facilities | Quality Control

Product Capability

We produce clutch pressure plate castings mainly for Passenger Cars for the Indian Domestic Market used mainly for OE applications in Maruti Udyog Ltd., Tata Motors Ltd., TOYOTA, HYUNDAI, NISSAN passenger vehicles through their clutch suppliers. We also produce cast clutch covers, intermediate plates, Spider hubs, bearing cages etc., for different makes and models of vehicles, big and small according to their application.

Product weight Range	:	1.200 Kg to 20 Kg.
Dimensions	:	Box size 22x22x4 inches.
Metal Cast Range	:	All Grades of Cast Iron and Ductile Iron
Capacity	:	200 MT's per month.
Lead Time for Development	:	4-6 weeks from purchase order.
Production Lead Time	:	4-6 weeks.
Delivery	:	As per customer schedule.

At G K Auto we can offer value addition to pressure plate castings by painting, semi machining and fully machining in a "ready-to- assemble" condition.

Manufacturing Facilities

We use modern foundry technology to assure very high quality, precision castings at a very competitive price. All tooling and fixtures are designed and manufactured in house using CAD/CAM.

Moulding Facility

• Simultenous Jolt and Squeeze machines - Equivalent to ARPA 300
• Squeeze and Joling Machines
• Intensive Sand Mixers
• Sand Muller
• Track - Trolley System
• Sand Sievers

Melting Facility ( Furnace )

• Induction 500 Kg. Inductotherm Make - 1 no.

Fettling Facility

• Rotary table and tumbling type shot blasting machines.
• Pedestal grinders.
• Portable pneumatic grinders.

Pattern Shop Facility
All patterns are developed in house using CAD/CAM.

Quality Control

GK AUTO is ISO/TS 16949:2002 certified company.

Metal Testing facilities - The foundry has following metal testing facility to check , control and certify:

• Mechanical Properties
  • Universal Testing Machine.
  • Hardness Tester.
• Chemical Composition and Temperature
  • On Line Carbon Silicon Analyzer.
  • Dip Type Pyrometers for temperature measuring.
  • Complete Lab for wet analysis to determine, Si, S, Mn, P.
• Microstructure
  • Metallurgical Microscope (100-1000X).

Sand Testing Facilities

• Sand Testing Equipment.

Quality Control Facilities for Dimensional Check

• Height Gauges, Verniers, Micrometers, slip gauges etc.
• Special Purpose Gauges.
• Surface roughness measuring instrument.

Others:
Complete Power backup is available through two Cummins Diesel Generating sets one 380 KVA and other 200 KVA.